Offshore Structure Tests

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General Testing Information

 

The wind tunnel is currently equipped to test for both wind and underwater loads for two different types of offshore structures:  semisubmersibles and jack-up drilling rigs.  The wind tunnel testing procedures are the standard procedures used for all off-shore platform tests at the facility. The procedures meet as a minimum the “Guidelines for Wind Tunnel Testing of Mobile Offshore Drilling Units”, Technical & Research Bulletin 5-4, August 1988. Some of the research used to develop these guidelines was performed at the Oran W. Nicks Low Speed Wind Tunnel using the SEDCO 700 as a baseline.  An example of graphed results from an offshore structure test is available here.

In addition to testing offshore structures, the wind tunnel is fully equipped to fabricate models in our machine shop with both full-time model engineers and student technicians.  The pictures on this page give examples of some of the model fabrication work at the wind tunnel.  Contact the wind tunnel directly at information@wind.tamu.edu for more information.

 

Model technicians installing a semisubmersible model for testing.

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Semisubmersible Rigs

 

Testing for semisubmersible consists of two separate parts: wind and underwater load testing.  Tests are conducted at a dynamic pressure of 65 psf that corresponds to a Reynolds number of 1.487x106 per foot.  To help achieve this Reynolds number, 60 grit sand grains are applied to all surfaces of the model. 

 

Click on Picture to Enlarge.

Diagram of test set-up for a semisubmersible offshore structure.

 

The mounting set-up uses a separate sub-floor to reduce the floor boundary layer thickness.  Without the model present, this thickness was measured to be 0.25" at the center the model.

 

Sub-floor with model legs mounted in place.

 

Also, a boundary layer fence is used to achieve the desired boundary layer profile (wind gradient).

 

A boundary layer fence setup is placed upstream of the model.

 

The model scale for the tests is 1:192, or 1/16" per foot.  Once force and moment data for the model is obtained from tests, the force and moment data per square foot can be found by dividing the data by the dynamic pressure.  Next, full scale data per square foot can be calculated by multiplying the model force per square foot by the square of the scale and by multiplying the moments per square foot by the cube of the scale.  Additionally, underwater loads can be found using the kips per square knot data obtained in the tests and the water density.  These should enable a company to evaluate the results at any current.

 

Example of testing underwater loads.

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Jack-Up Drilling Rigs

 

Three models are tested to obtain the information required for jack-up rigs.  The first model, that of the hull, including some small parts of the leg sections, is tested through a rotation of 360 degrees. The hull is tested with the cantilever beam in the stowed position, the fully extended position and a position in the middle. The drill floor move from side to side can also be tested. All of these tests are run at a constant dynamic pressure and level to the floor. The results include force and moment coefficients, which can be used to obtain full scale forces and moments given the hull height and velocity described by the atmospheric velocity profile.

 

Testing the first model, the hull.

 

The second model, the leg section, is used to obtain 2-dimensional section coefficients for use in the studies of the leg contribution. These section coefficients can be used with both air and water to obtain full scale loads of the entire leg. The leg sections are tested through a range of Reynolds Numbers to define its reactions and changes. Using 60 grit sand grains, roughness is also added to a second configuration of this model to study the effects of Reynolds number as well as those of build-up underwater.

 

Testing the second model, the leg section.

 

The third model, one of the leg chord by itself, is used to obtain additional 2-dimensional section coefficients. Different Reynolds numbers and effects of roughness are also studied with this model. These coefficients are used to understand the effects of the  leg chord relative to the leg section. By selecting the appropriate Reynolds number, these coefficients can also be used in both air and water.

 

Testing the third model, the leg chord.

 

Currently, testing of a complete model is not recommended.  In order to obtain the structural integrity of the test model, the leg scaling will have to be modified, nullifying the advantages. Further research and development of testing procedures is required in order for the information obtained to be sufficiently reliable.  For more information, feel free to contact the Wind Tunnel.

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Oran W. Nicks Low Speed Wind Tunnel

 

Texas A&M University

 

1775 George Bush Drive West, College Station, TX  77845

 

Phone:  979.845.1028    Fax:  979.845.8191

 

Email:  information@wind.tamu.edu